Manufacturing Steps
Our 9-Step Manufacturing Process
From initial requirements to final delivery, our systematic approach ensures every bag meets the highest standards of quality, functionality, and sustainability.
Product Brief & Requirements
Customer specifies type (pizza / food / cargo / pharma), capacity, temperature control, and compartment needs.
Fabric & Component Selection
We select exterior fabrics (Oxford polyester, parachute nylon, or canvas), insulation layers with high-density foam, aluminum hot sheets, and food-grade aluminum frames.
Design & Compartment Engineering
We decide the shape, number of compartments, and aluminum frame layout including multi-section pizza slots, hot/cold dual-compartments, or cargo bags with aluminum trays.
Tech Pack & Pattern Making
Detailed measurements, fabric panels, aluminum sheet sizing, and frame layout are planned before cutting.
Cutting & Printing
Fabrics are cut and branding is added through sublimation, embroidery, UV print, or screen print.
Frame & Insulation Assembly
Aluminum hot sheets are inserted with foam insulation. Food-grade aluminum frames are installed to create solid compartments with reflective liners.
Sewing & Final Assembly
Exterior shell, zippers, straps, and reinforcements are added. Compartments are fitted with aluminum trays or dividers.
Quality Control & Thermal Testing
Bags tested for heat retention with aluminum sheet insulation. Frame stability and hygiene checks for food-grade aluminum compartments.
Packaging & Delivery
Eco-friendly packaging and global shipping with full tracking and documentation.
